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Elimination of break material and wort chilling

Wort handling technology

 

Whirlpool operations and wort chilling harbor great potential for enhancing wort quality.

Beer losses can be minimized by improving hot break separation, especially with large hop additions. Along with our innovative whirlpool design, we also offer options for enhanced wort solids retention – of course, we also closely monitor water consumption.

Another important approach to optimization is reducing the thermal stress on the wort. With our custom designed wort pre-coolers, the wort can be cooled to a lower temperature before it enters the whirlpool. Pre-cooling significantly reduces the formation of free DMS and also has a positive effect on hop aroma compounds: valuable aromas are not lost through evaporation; at the same time, an undesirable increase in bitterness is avoided.

When it comes to chilling the wort, our focus is on keeping the duration short. Optimum cleanability of the plate heat exchanger is a must. The hygienic design of our systems is of the utmost importance at the interface to the cold side of production. With our brewing equipment designs, we also take an integrative approach to energy and water consumption.

Contact us – we would be happy to assist you!

Process optimization

Wort pre-cooling

  • planning and installation of wort pre-coolers in existing cast out wort lines
  • integration into water and energy systems with a low impact on net energy consumption

Whirlpool

  • optimizing whirlpool operations
  • new construction and replacement of complete whirlpool systems and wort chillers
  • innovative whirlpool design – improved hot break separation and reduced vessel occupancy times

Hot break material

  • hot break material discharge – optimizing the discharge process while saving water
  • hot break material storage tanks and management

Wort chilling

  • replacement and optimization of wort chillers
  • improved wort quality by reducing the time required for chilling
  • optimization of thermal energy recovery and storage
  • optimized hygienic design features
  • wort aeration systems with sterile air and oxygen
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Ottakringer Brewery – Vienna, Austria

Whirlpool with a hot break storage tank, Sauergut tanks (lactic acid produced naturally from first wort) and a CIP system

Königshof Brewery – Krefeld, Germany

Construction of a new wort chilling system as part of a brewhouse optimization project, 280 hl

Königshof Brewery – Krefeld, Germany

Construction of a new wort chilling system as part of a brewhouse optimization project, 280 hl

Königshof Brewery – Krefeld, Germany

Construction of a new wort chilling system as part of a brewhouse optimization project, 280 hl